江苏苏美达能源控股有限公司隶属于中国机械工业集团旗下的苏美达集团,致力于为社会及客户提供光伏、风力等清洁能源产品和服务,助力绿色发展,持续创造经济、社会和生态价值。在低碳经济与工业企业绿色转型的背景下,苏美达能源采取了“智能化改革、节能降耗、绿色设计、可再生能源利用”等多种措施结合的方式来实现绿色发展。
SUMEC Energy Holdings Co., Ltd. is affiliated to SUMEC Group Corporation (SUMEC), a subsidiary of China National Machinery Industry Corporation (SINOMACH). It is committed to providing clean energy products and services such as photovoltaics and wind power to society and customers, promoting green development, and continuously creating economic, social, and ecological value. Under the background of low-carbon economy and green transformation of industrial enterprises, SUMEC Energy adopts a series of measures such as intelligent reform, energy conservation and consumption reduction, green design, and renewable energy utilization to achieve green development.
企业在生产制造方面追求不断自我革新自我进步,以建立智能制造工厂为方向,以MES系统和ERP集成为两大重要抓手,进行了全面的优化提升,大幅提升了生产效率的同时,使产品合格率由原来的99%提高到现在的99.5%,逐步解决了工序自动化无人化的问题,在关键工序自动化率实现100%,人力缩减约50%,年产能由220MW提升至500MW。
Committed to continuous self-innovation and improvement in manufacturing, the company has focused on establishing intelligent manufacturing plants and optimizing production through the implementation of MES system and ERP integration. These initiatives have significantly increased production efficiency, leading to a product qualification rate of 99.5% as compared to the previous 99%. Furthermore, efforts have been made to gradually achieve 100% automation in key processes, resulting in a reduction in human resources by approximately 50%. These advancements have also enabled an increase in annual production capacity from 220MW to 500MW.
工厂智能化产线示意图
Plant Intelligent Production Line Schematic
在节能降耗方面,企业基于全厂能源供给角度,从不同形式能源综合优化,到设备能效等全方位、多维度、多层次综合节能改造。企业在产线自动化升级改造时,基于不影响产能的前提下,对制冷设备、照明设备、空压设备、焊机和层压机等设备进行了节能升级改造,均产生了显著的节能效益。
In terms of energy saving and consumption reduction, SUMEC Energy conducts comprehensive energy optimization from the perspective of whole-plant energy supply, including various forms of energy integration optimization and comprehensive energy-saving transformations in equipment energy efficiency, covering multiple dimensions and levels. When upgrading and transforming the production line automation, the company has carried out energy-saving upgrades and transformations of refrigeration equipment, lighting equipment, compressed air equipment, welding machines, laminating machines, etc., without affecting production capacity, resulting in significant energy-saving benefits.
为了进一步优化工艺流程,企业创新地在全黑组件使用了绝缘小条的解决方案,既降低了材料成本,也保持了全黑组件外观一致性,也通过了第三方权威机构TUV认证测试,实现了每个月材料成本降低30万元,降低了资源消耗。
In order to optimize the process flow, the company has innovatively applied insulated strips to all-black modules. This not only reduces material costs, but also ensures consistency in the appearance of all-black modules. It has also passed the TUV certification and testing by the authoritative third party, saving 300,000 yuan per month in material costs and reducing resource consumption.
除了减少能源消耗,企业还追求优化能源结构。苏美达能源打造了全新的“源网荷储”综合能源智慧应用示范园,由风力发电、屋顶分布式光伏、地面光伏电站、BIPV光伏车棚、BIPV钢结构屋顶分布式光伏电站、柴油发电机、智能交直流充电桩、风光互补智能路灯及储能电站组成,由数字化能源管理智慧云平台智能管控。
In addition to reducing energy consumption, the company also pursues the optimization of energy structure. SUMEC Energy has built a new "Generation, Grid, Load, and Storage" comprehensive smart energy application demonstration park, which consists of wind power generation, distributed photovoltaics on rooftops, ground-mounted photovoltaic power stations, BIPV photovoltaic carports, BIPV steel structure rooftop distributed photovoltaic power stations, diesel generators, intelligent AC/DC charging piles, wind-solar complementary smart street lights, and energy storage power stations. It is managed and controlled by a smart cloud platform for digital energy management.
“源网荷储”综合能源智慧示范园
"Generation, Grid, Load, and Storage" Comprehensive Smart Energy Demonstration Park
示范园项目每年可自发绿色电量约30万度,减少二氧化碳排放约282吨,相当于植树11.5亩,每年节约电费超20万元;储能电站按两冲两放设计,每年节约电费约50万元,提升绿电使用比例4%~6%。
The demonstration park project generates approximately 300,000 kWh of self-generated green electricity annually, reducing carbon dioxide emissions by approximately 282 tons, equivalent to planting 11.5 acres of trees. It saves more than 200,000 yuan in electricity costs each year. The energy storage power station is designed for two-way charging and discharging, saving approximately 500,000 yuan in electricity costs annually and increasing the proportion of renewable energy usage by 4% to 6%.
2023年3月,江苏辉伦太阳能科技有限公司正式获得中国质量认证中心(CQC)颁发的全国首张100%绿色能源消费认证证书。同年6月,获得TUV南德颁发的碳中和达成证书。
In March 2023, SUMEC Phono Solar Technology Co., Ltd. officially received the first domestic certificate for 100% green energy consumption from the China Quality Certification Center (CQC). In June of the same year, it received the Carbon Neutrality Certification from TUV SUD (Technical Inspection Association